18
01 2024
Generator Maintenance
Regular maintenance is essential for long-lasting and efficient operation of generators. The risk of failure increases in unmaintained generators and unexpected power outages may occur. Generator maintenance requires some basic operations and professional maintenance. Here are the points to consider in generator maintenance:
1. Regular Fuel Check
Fuel Level: Regularly check whether the fuel level is sufficient for the generator to operate smoothly.
Fuel Quality: When fuel is stored for a long time, its quality may decrease and it may form sediment. Old or dirty fuel may cause blockages in the generator and decrease engine performance.
2. Oil Change and Oil Filters
Oil Level: Engine oil level should be checked regularly. Low oil level causes engine wear and overheating.
Oil Change: Engine oil should be changed at certain intervals depending on the generator's usage period (usually after every 100-200 operating hours).
Oil Filter: The oil filter should be replaced with a new one at every oil change. Dirty filters block the oil flow and reduce engine performance.
3. Air Filter Cleaning and Replacement
The air filter ensures that the air entering the generator is cleaned. A dirty filter reduces the efficiency of the generator and reduces the performance of the engine.
Cleaning or Replacement: The filter should be checked for blockage or dirt and cleaned or replaced if necessary.
4. Battery Maintenance
In order for the generators to work, the battery must be healthy. Low battery power can cause the generator not to work.
Charge Status: The battery should be charged regularly, the connection points should be cleaned and connected tightly.
Battery Fluid: The battery fluid level should be checked and if necessary, it should be added with pure water.
5. Cooling System Check
The engines of the generators heat up while operating. Therefore, the cooling system should work properly.
Radiator and Cooling Water: The level of the coolant should be checked and if necessary, it should be added. Make sure that the radiator is clean and the cooling channels are not blocked.
Radiator Cleaning: Dirt on the radiator can prevent heat transfer. Improve heat dissipation by cleaning the radiator with water or air.
6. Exhaust System Check
Sealing Check: Pay attention to any leaks in the exhaust system.
Exhaust Gas Outlet: It is important that the exhaust gases are properly discharged while the generator is operating. A clogged or leaking exhaust can cause safety problems.
7. Electrical System and Cable Check
Periodically check all electrical connections and cables. Loose or worn cables can reduce generator performance.
Control Panel: Operating indicators, ammeter, voltmeter and other indicators should be working properly. If any indicator is faulty, it should be replaced.
8. Cleaning and General Checks
Keeping the exterior of the generator clean ensures that the parts last longer.
Dust Cleaning: Dust and debris inside the generator should be cleaned. Excessive dust can cause the device to heat up and performance to decrease.
Screwing and Fixing: Loosening of fasteners due to vibration can affect the performance and safety of the generator. Check all screws and connections and tighten them if necessary.
9. Professional Maintenance
Annual Professional Maintenance: Generators should receive professional maintenance at least once a year. In professional maintenance, all parts of the generator are checked in detail and spare parts are replaced if necessary.
Regular Test Run: If the generator is not operated for a long time, test its general function by operating it for a short time once a month.
10. Noise and Vibration Control
Vibration Prevention Feet: Secure the generator with vibration-reducing feet. Vibration can damage the mechanical parts of the generator over time.
Sound Insulation: In cases where the generator makes a lot of noise, you can use sound insulation panels or a cabin.
By implementing these regular maintenance steps, you can extend the life of your generator, reduce the risk of failure and ensure that it is ready for power outages.